Our disk granulator is a highly effective equipment for granulation. It is widely used in organic fertilizers, complex fertilizers, feed, building materials, chemical industry, environmental protection and other areas. Prices vary from 100 to 1400 dollars. Welcome, Contact us to buy.
Parameters of the disk granulator of organic fertilizers
- Power: 0,55 – 18,5 kW
- The size of the particles: 1 – 8 mm
- The degree of granulation: 93% +
- Production capacity: – 6 subject.
- The size of the particles of raw materials before granulation: 50 oven.
- Moisture content of raw materials before granulation: 20% – 40%
- Equipment material: Carbon steel Q235, alloy alloy
- Application: manure animals, The remains of biogas, humus, brown coal, NPK, bentonite, Mineral fertilizers…
Our disk granulator is an ideal equipment for granulizing organic and complex fertilizers. Using wet granular technology, Powdered materials can be processed into homogeneous particles. The diameter of the granular disc varies from 0,5 to 3,6 meter, And you can flexibly choose in accordance with various needs. Provide the flexibility and efficiency of production. Our plate granulator has a granulation degree of more 93%. Ensure stability and constancy of product quality. Prices vary from 100 to 1400 dollars. This is a very economical choice of granulation equipment. Feel free to contact us at any time to receive additional information about the product and purchase issues.
How our disc granulator step by step produces high -quality granular fertilizers for you?
The process of production of a disk granulator for the production of high -quality granular fertilizers for you is the following. Firstly, You need to serve homogeneously mixed raw materials in a plane granulator through conveyor equipment. During transportation, it is necessary to ensure a continuous and uniform presentation of materials, so that you can maintain a stable production rhythm. In the granulator, as the disk rotates, the materials are gradually rolling and aggregate into small spherical particles under the influence of gravity and centrifugal force. Small particles increase as the disk rotates and move to the edge of the disk. When the size of the particles you need is reached, They will be thrown from the edge. Pellets, Not compliance with the requirements, will remain in the granulation tray, mix with newly added materials, And the granulation will continue.
During this process, you can add the required amount of water or other liquids, so that the raw materials glue and form. We can add sprayers to satisfy this need for you. Adjusting the angle of inclination and speed of disk rotation, You can control the growth rate and the final size of the particle. The larger the angle of inclination, the faster the growth rate of particles and the larger particle size. When you acquire The plate granulator leaves factory, We adjust the angle of inclination of the disk in accordance with your needs. Contact your problems. You can safely Buy a plate granulator.
What budget do you need to prepare, to buy our disk granulator?
Our factory produces more than ten different models of disk granulators. Their specific configurations and sizes differ. For example, a small plate granulator has a smaller diameter. Suitable for laboratory or small -scale production. The price is from 100 to 400 US dollars. Large disk granulators, which can process more raw materials and have higher performance, It will also be more expensive. From $800 to $1400.
Besides, If you have a need for additional equipment. Then your budget needs to be slightly increased. For example, Automatic sprayers, frequency-regulatory speed regulators or desire to use more durable materials. The selling price of a disk granulator at our factory fluctuates from 100 to 1400 US dollars. Before buying, we recommend clarify the needs of your production. Contact us in detail, to choose the most suitable model and equipment. And get the exact price.
Disk granulator equipment parameters
| Type | The diameter of the granulator (mm) | The height of the edge of the pan (mm) | Rotation speed (rpm) | Engine power (kW) | Performance (subject) | Reducer model | Dimensional dimensions (mm) |
| SXYZ-500 | 500 | 450 | 32 | 0,55 | 0,02-0,05 | BWY0-43-0.55 | 650*600*800 |
| SXYZ-600 | 600 | 450 | 33,5 | 0,75 | 0,05-0,1 | Xwy0-43-0.55 | 800*700*950 |
| SXYZ-800 | 800 | 450 | 21 | 1,5 | 0,1-0,2 | XWD4-71-1.5 | 900*1000*1100 |
| SXYZ-1000 | 1000 | 450 | 21 | 1,5 | 0,2-0,2 | XWD4-71-1.5 | 1200*950*1300 |
| SXYZ-1200 | 1200 | 450 | 21 | 1,5 | 0,3-0,5 | XWD4-71-1.5 | 1200*1470*1700 |
| SXYZ-1500 | 1500 | 450 | 21 | 3 | 0,5-0,8 | XWD5-71-3 | 1760*1500*1950 |
| SXYZ-1800 | 1800 | 450 | 21 | 3 | 0,8-1,2 | XWD5-71-3 | 2060*1700*2130 |
| SXYZ-2000 | 2000 | 450 | 21 | 4 | 1,2-1,5 | XWD5-71-4 | 2260*1650*2250 |
| SXYZ-2500 | 2500 | 450 | 14 | 7,5 | 1,5-2,0 | ZQ350 | 2900*2000*2750 |
| SXYZ-2800 | 2800 | 450 | 14 | 11 | 2-3 | ZQ350 | 3200*2200*3000 |
| SXYZ-3000 | 3000 | 450 | 14 | 11 | 2-4 | ZQ350 | 3400*2400*3100 |
| SXYZ-3600 | 3600 | 450 | 13 | 18,5 | 4-6 | ZQ400 | 4100*2900*3800 |
What materials and processes are used in our disk granulators, to best play your role in your production process?
In our disk granulation equipment, the Q235 steel and alloy steel are mainly used. And combines a number of advanced processes to improve equipment performance. We strengthened the lower part of the granulation disk with multiple steel plates. A weighted and thickened design of the base allows the equipment to work steadily without the need to use Anchor bolts. The main gear of the granulator has passed high -frequency hardening, which significantly extends its service life. Granulation tray lining is made of high -strength fiberglass. This reduces equipment wear and helps reduce production costs. Gearbox and engine have a flexible belt transmission design. Reduce the force of impact and extend the service life of the equipment even more.
Tarelly granulator, which we provide you, is the most economically effective in the market in the same price range. The use of high -quality materials and advanced technologies. Our equipment not only works reliably, but it will last longer. And this excellently reduces the cost of maintenance and increases performance. This is the perfect choice for your investment.
Contact us, To find out the price !What range of particles sizes can produce for you our disk granulation equipment?
Our disk granulator is specially designed to place particles of organic fertilizers of conventional sizes, represented in the market. The level of granulation reaches 93%+. It can effectively produce high -quality organic fertilizers the size of 1 to 8 mm. This size range is ideal for most agricultural and horticultural work. Make sure, that fertilizers are better absorbed and used by plants. If the particles are too large in the production process. You can grind these particles through an equipped crusher and granu them again. Ensure uniformity and quality of the final product.
Our equipment is designed so, To be flexible. You can achieve accurately particle size control, Regulating various parameters. For example, angle and speed of the rotary table, etc.. Such flexibility not only increases your performance. It also allows you to adapt production in accordance with the various needs of customers. Particles are sorted by different sizes using a sifting machine. Make sure, that each batch of fertilizers provides the best effect from use. We strive to provide you with high -quality solutions for granulation. Will help you satisfy a variety of market needs.
What are the requirements for moisture content in our disk granulator for the material before granulation?
The ideal moisture content of raw materials for our disk granulator is less 30%. Usually it is from 20% to 30%. This range can guarantee, that raw materials will have sufficient viscosity during the granulation process, So that the granules can form stably. It will not be difficult to form particles, since the moisture content is too low, And the viscosity of the raw material is insufficient. At the same time, he will not be too moist, because of which it will be difficult for the particles to harden. What to do, if the moisture content of your raw materials before granulation is less 30%? Don't worry, Above the granulator disk, you can install a spraying device. This device can increase moisture content in materials in the granulation process, to ensure compliance with production requirements.
If you have large production capacities or you have higher particle quality requirements. Maybe, It is worth considering the possibility of introducing an automated control system. By monitoring and adjusting the working parameters of equipment in real time. For example, The volume of spraying, The speed and angle of the rotary table, etc.. Further optimization of granulation conditions. Achieve stable production and high -quality production of granular products of organic fertilizers.
Get the price for this equipment !Five ways to help you increase the productivity of a disk granulator.
- The quality of the raw materials: Provide the use of high -quality raw materials to improve the rate of particle formation and quality. Moisture content, particle size and uniformity of ingredients in raw materials – All this affects the effect of granulation.
- Accurate humidity control: It is very important to regulate and control the moisture content of raw materials in the granulation process. Too much or too little water will affect the effectiveness of granulation and the quality of the particles.
- Optimize rotation speed: Adjust the speed of the disk in accordance with the characteristics of the material and production requirements. The correct speed of rotation can improve the efficiency of granulation and the uniformity of particles.
- Adjustment of the angle: Adjust the angle of inclination of the disk for the optimal flow of the material and forming granules. You can determine the best angle by trial and error.
- Regular maintenance: Provide regular maintenance and repair of equipment. This includes lubrication, Cleaning and replacing worn parts to maintain your equipment in optimal working condition.
How to adjust the speed of a disk granulator?
Disk granulator speed adjustment is an important step in optimizing the granulation process. All disk granulators, produced at our factory, Equipped with frequency converters. Adjusting the inverter frequency, You can easily change the engine speed, thereby changing the speed of the disk. The frequency converter regulates the engine speed by changing the frequency of the input voltage of the engine.
The engine speed is directly proportional to the input voltage frequency. The higher the frequency, The higher the engine speed; The lower the frequency, the lower the engine speed. After adjusting the frequency, you need to observe the real effect of the disk granulator. Including changes in rotation speed, fluidity of the material and the quality of the particles. Make sure, that the machine works smoothly at a set speed, without abnormal vibration or noise.
What equipment do you need to buy, to build a line of granular disk organic fertilizers?
To create a full -fledged line for the production of disk organic fertilizers, several units of equipment are required. This guarantees, that all stages from processing raw materials to packaging the final product will pass without failures. Technical characteristics and configurations of equipment may vary depending on your specific needs and the scale of production. We recommend that you contact us, to choose a solution taking into account your specific situation. We have more than twenty years of experience in developing decisions for granular. Clients are located around the world. We will definitely create a solution, which is suitable for you.
Get an individual solution !
Here are equipment for the production of organic fertilizers, which you may need to buy:
- Drobilka: used to grind fermented raw materials (For example, manure, plant residues and t. e in.).
- Mixer: used for uniform mixing of crushed materials with other additives (For example, microelements, organic strains and t. e in.).
- Disk granulator: This is the main equipment of the production line. Used to turn homogeneously mixed materials into granules.
- Dryer: used to remove excess moisture from granules after granulation. Bring granules to humidity, suitable for storage and use.
- Cooler: After drying, the temperature of the granules may be higher. At this time, a cooling machine is needed to reduce its temperature, To facilitate subsequent processing.
- Sifting car: Used to waging unskilled particles (too large or too small). Ensure uniformity and quality of finished products.
- Coating machine: It can apply a layer of protective film to the surface of the particles. To improve stability in storage and stability of granules to cave (Optional).
- Automatic packaging machine: used for packaging ready -made particles in accordance with a given weight. It is convenient for you to transport and sell.
- Conveyor equipment: including tape conveyors, screw conveyors and t. e. Used to transport materials between various technological equipment.
Shunxin, Your best partner!
In addition to disk granulators, We have another granulation equipment. For example, Roller granulator, Drum granulator, Granulator of new organic fertilizers and t. e. Certainly, How Professional supplier of equipment for the production of organic fertilizers, We also offer you to choose from Equipment for composting organic fertilizers. Will help you achieve the best results of enzymation at the stage of processing raw materials. Depending on various raw materials, we have Different solutions for production lines. If you are interested in our disk granulator or other equipment, Please, Contact us. You can also visit our factory!
Get solutions for organic fertilizer production lines or equipment prices!
Our equipment for granulation
